You are currently viewing My Journey in Furniture Manufacturing (Part 4)

My Journey in Furniture Manufacturing (Part 4)

Reminiscing

We often reminisce about how fun it was when we ran the business out of the basement of our house on Airport Road in Caledon. When we could no longer be on the floor and help pump the product out the fun stopped. You may think this is counter to every goal for an owner.  Yet I felt that I had more fun making furniture than I did sitting in meetings and looking at forecasts etc. At this point, we were big, the old days often came up. 

How a basement-based facility grew to a 1500 SQF unit, then to a 13,000 SQF facility… To 50, 80, 120 200, and 380,000 square feet of manufacturing and 250 employees. The stress of running such a facility was more tiring than working on the line and pumping out products. 

We Were Growing

We grew at an alarming rate, did we make mistakes? Oh hell yes, learning by doing was our motto and we did well. We grew faster than any other furniture manufacturing facility of our time. 

Sometimes it meant sleeping at the office, sometimes it meant weeks of 15-hour days, barely any sleep, and weekends? Days off were non-existent, for us anyway. We worked hard since we were kids and of course, my parents did the same. My mom worked at The Bay as an accounts payable. My dad worked for Bauhaus and Sealy. Came home and worked in the basement until the business was able to support the family from the basement. 

All this growth was part-time until we moved to our larger facility at 10 Delta Park in Brampton. The family came together under one roof. This is where things went into high gear. 

Two Shifts

We were profitable because we ran two shifts. Again, my parents didn’t go to school and have degrees. This was hard work, learning on the fly, learning costing, manufacturing, and innovating as we go. This was fun, the most fun I had working at the Delta Park and 21 Fasken locations. To me, this was the height of, me being able to make a difference on the floor and be part of the team on the floor pushing out product. Being a leader and owner on the floor was setting the pace. 

Have the guns going and people hustling and knowing what has to go to who and when to get the trucks full and out the door. The most enjoyable thing for me was to get things done and be proud of what we made. Knowing that we made a good product, we made money, and profit in the process was ideal. The hard work was paying off and we were not spinning our wheels in the process. These little things made the long days worth it. It gave us great pride and yes, we were very proud to have done this on our own.

Zsolt Zsemba

Zsolt Zsemba has worn many different hats. He has been an entrepreneur, and businessman for over 30 years. Living abroad has given him many amazing experiences in life and also sparked his imagination for writing. After moving to Canada from Hungary at the age of 10 and working in a family business for a large part of his life. The switch from manufacturing to writing came surprisingly easily for him. His passion for writing began at age 12, mostly writing poetry and short stories. In 1999, the chance came to write scripts. Zsolt took some time off from his family business to write in Jakarta Indonesia for MD Entertainment. Having written dozens of soap operas and made for TV movies, in 2003 Zsolt returned to the family business once more. In 2018, he had the chance to head back to Asia once again. He took on the challenge to be the COO for MD Pictures and get back into the entertainment business. The entertainment business opened up the desire to write once more and the words began to flow onto the pages again. He decided to rewrite a book he began years ago. Organ House was reborn and is a fiction suspense novel while Scars is a young adult drama focused on life’s challenges. After the first two books, his desire to write not only became more challenging but enjoyable as well. After having several books completed he was convinced to publish them for your enjoyment. Zsolt does not tend to stay in one specific genre but tends to lean towards strong female leads and horror. Though he also has a few human interest books, he tends to write about whatever brews in his brain for a while.